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【RENEO】大族鋰電智能裝備:為新能源電池智能制造提供整體解決方案

佚名2024-03-14
匈牙利國(guó)際可再生能源展(RENEO)是匈牙利最大最專業(yè)的能源展,已成功舉辦了10屆。展會(huì)專注于綠色科技、環(huán)保和可再生能源的應(yīng)用,展出內(nèi)容包括可再生能源(儲(chǔ)能、電池、氫能、光伏、材料、設(shè)備、配套裝備)、節(jié)能(節(jié)能技術(shù)、能源使用量計(jì)量系統(tǒng)、節(jié)能系統(tǒng))等,將全面呈現(xiàn)前沿環(huán)保解決方案和綠色理念。

匈牙利最大最專業(yè)的能源展——

2024年匈牙利國(guó)際可再生能源展

即將拉開(kāi)大幕

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時(shí)間:2024年4月10日-14日


地點(diǎn):匈牙利布達(dá)佩斯展覽中心
大族鋰電智能裝備展位號(hào):D26


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匈牙利國(guó)際可再生能源展(RENEO)是匈牙利最大最專業(yè)的能源展,已成功舉辦了10屆。展會(huì)專注于綠色科技、環(huán)保和可再生能源的應(yīng)用,展出內(nèi)容包括可再生能源(儲(chǔ)能、電池、氫能、光伏、材料、設(shè)備、配套裝備)、節(jié)能(節(jié)能技術(shù)、能源使用量計(jì)量系統(tǒng)、節(jié)能系統(tǒng))等,將全面呈現(xiàn)前沿環(huán)保解決方案和綠色理念。

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01、大族鋰電智能裝備(HAN'S-SLE)

深圳市大族鋰電智能裝備股份有限公司成立于2018年,是大族激光科技產(chǎn)業(yè)集團(tuán)股份有限公司控股子公司,公司人員規(guī)模4000余人,其中40%為研發(fā)技術(shù)人才。專業(yè)從事鋰電池、氫燃料電池、固態(tài)電池等電池儲(chǔ)能元件組件相關(guān)裝備的研發(fā)、生產(chǎn)及銷售。大族鋰電智能裝備具備鋰電池全線整合的綜合實(shí)力,可以為全球客戶提供“交鑰匙工程”。目前公司擁有深圳、武漢、成都三個(gè)研發(fā)中心,在深圳、宜賓、荊門(mén)、常州、廣州擁有生產(chǎn)基地,大族鋰電智能裝備秉承“以客戶為中心”的經(jīng)營(yíng)理念。


公司在電池全工序制程方面提供:制片、制芯、檢測(cè)及組裝設(shè)備,主營(yíng)產(chǎn)品有:輥壓、模切、分切、卷繞/疊片、電芯組裝、烘烤、注液、化成分容、包藍(lán)膜、模組組裝和PACK組裝等系列產(chǎn)品,輥壓分切一體機(jī)、模切分條一體機(jī)、模切卷繞一體機(jī)、激光切疊熱壓一體機(jī)、激光極耳成形橫斷一體機(jī)等電池制造行業(yè)專用設(shè)備,可以為客戶提供全智能的智慧工廠解決方案。



Shenzhen Han's Lithium Battery Smart Equipment Co., Ltd. was established in 2018. It is a holding subsidiary of Han's Laser Technology Industry Group Co., Ltd. The company has more than 4,000 employees, 40% of whom are R&D technical talents. Specializing in the research, development, production and sales of lithium batteries, hydrogen fuel cells, solid-state batteries and other battery energy storage components and related equipment. Han's Lithium Smart Equipment has the comprehensive strength to integrate the entire line of lithium batteries and can provide "turnkey projects" for global customers. At present, the company has three R&D centers in Shenzhen, Wuhan, and Chengdu, five production bases in Shenzhen, Yibin, Jingmen, Changzhou, and Guangzhou, Han's Lithium Smart Equipment adheres to the "customer-centered" business philosophy.

Han's SLE provides electrode making, cell making, testing and assembly equipment for the battery production process. The main products are including rolling, die cutting, slitting, winding/stacking, cell assembling, baking, electrolyte injection, formation and grading, blue tape wrapping, module and PACK assembling series products, and special equipment for the battery manufacturing industry, such as rolling and slitting integrated machine, die cutting and slitting machine, die cutting and winding machine, laser cutting, stacking and hot-pressing machine, laser tab forming and cross-cutting machine.Han’s SLE is fully capable of providing customers with integrated smart factory solutions.

02、輥壓分切一體機(jī) Calendering and Slitting Integrated Machine

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該設(shè)備用于將涂布后成卷寬幅電池極片展開(kāi)、經(jīng)過(guò)連續(xù)液壓對(duì)輥裝置,將極片厚度均勻輥壓,輥壓后的極片經(jīng)過(guò)在線激光測(cè)厚設(shè)備進(jìn)行厚度掃描測(cè)量,液壓對(duì)輥壓力可根據(jù)極片設(shè)定厚度和掃描測(cè)量自動(dòng)調(diào)整,直至極片滿足工藝要求值;達(dá)標(biāo)后再經(jīng)過(guò)分切機(jī),將極片分切成等寬的多條極片,同時(shí)配置風(fēng)刀、毛刷、超聲波除塵等方式,保證極片潔凈度,采用CCD對(duì)極片寬度尺寸進(jìn)行檢測(cè),檢測(cè)后的極片尺寸與分切前行進(jìn)糾偏形成閉環(huán)控制,保障分切精度,然后收成整齊卷料。

This equipment unwinds the coated wide electrode rolls, and calenders the electrodes evenly through the continuous hydraulic roller device. Online laser thickness measuring device scans and measures the thickness of the calendered electrode, the hydraulic calendering pressure is automatically adjusted according to the set electrode thickness and the measured thickness until the electrode thickness reaches the required value, and then, the electrode is transferred to the slitting machine and cut into multiple pieces of equal width. Air knifes, hairbrushes and ultrasonic dust removal device are equipped to keep electrodes clean. CCD is used to inspect the width size of electrodes. The inspected electrode size and the deviation correction before slitting can form a closed-loop control to ensure the slitting accuracy. Finally, the slit electrodes are rewound into neat rolls.

激光模切分切一體 Laser Die-cutting and Slitting Integrated Machine

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該設(shè)備用于動(dòng)力電池極片極耳成型和分條,采用雙工位自動(dòng)放卷接帶的方式,全程多段張力控制,三級(jí)糾偏控制,保證極片激光切割和分切精度的尺寸,同時(shí)配置風(fēng)刀、毛刷、超聲波除塵等方式,保證極片潔凈度,采用CCD對(duì)極片表面缺陷和極耳尺寸進(jìn)行檢測(cè),檢測(cè)后的極片尺寸與模切前和分切前行進(jìn)糾偏形成閉環(huán)控制,配備打標(biāo)機(jī)對(duì)NG極片進(jìn)行貼標(biāo),最后經(jīng)由收卷張力控制收成卷料,自動(dòng)換卷。

This equipment is used for tab forming and slitting of power batteries. It adopts dual-station automatic roll unwinding and connecting, with multi-section tension control and three-level deviation correction control in the whole process, to ensure the laser cutting and slitting accuracy. Air knifes, hairbrushes and ultrasonic dust removal device are equipped to keep electrodes clean. CCD is used to detect the electrode surface defect and tab size. The detected electrode size and the deviation correction before die-cutting and slitting can form a closed-loop control, and NG electrodes will be labeled by the marker, and the processed electrodes are rewound into rolls, with automatic roll change.

圓柱切卷一體機(jī) Cylindrical Battery Die-Cutting and Winding Integrated Machine

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本設(shè)備用于圓柱鋰離子電池模切及卷繞工序,為全自動(dòng)運(yùn)行設(shè)備。工作流程如下:兩卷隔膜主動(dòng)放卷并糾偏,經(jīng)過(guò)隔膜張力、測(cè)長(zhǎng)、除靜電、除鐵后引入卷繞部位,正、負(fù)極片主動(dòng)放卷并糾偏后經(jīng)放卷張力機(jī)構(gòu)、極耳激光模切、除塵、極片貼膠、卷繞張力、測(cè)長(zhǎng)、行進(jìn)糾偏、導(dǎo)入機(jī)構(gòu)、裁斷機(jī)構(gòu)、引入卷繞部位;極片與隔膜隔疊并按工藝要求進(jìn)行卷繞,貼收尾膠帶,反轉(zhuǎn)擴(kuò)孔,成品自動(dòng)下料;可對(duì)接帶、單卷、等不良品分類剔除,卷繞合格電芯放入皮帶線,并對(duì)其進(jìn)行燙孔、測(cè)圓度、極耳對(duì)齊度檢測(cè)、外觀檢測(cè),掃碼;極片極耳預(yù)折、卷繞極耳折彎、下料極耳拍平等多極耳電芯工序?yàn)榭蛇x模塊,可兼容多種規(guī)格型號(hào)電芯生產(chǎn);卷繞過(guò)程,穩(wěn)定性好、噪音低;系統(tǒng)參數(shù)集中操控,人機(jī)界面采用觸摸屏方式、分級(jí)控制,工藝參數(shù)可鎖定、存儲(chǔ)和調(diào)用。

This fully-automatic operating equipment is used for the die-cutting and winding of cylindrical li-ion batteries. The workflow is as follows: two separator rolls are automatically unwound and corrected, then, are led into the winding part after the separator tension mechanism, length measurement, electrostatic removal and iron removal. The positive and negative electrodes are automatically unwound and corrected, then, are led into the winding part after unwinding tension mechanism, tab laser die-cutting, dust removing, electrode taping, winding tension, length measuring, movement deviation correction, lead-in mechanism and cutting mechanism. Electrodes and separators are stacked alternately, and according to the process requirements, are wound, stuck with end tape, reamed, and unloaded as the finished product. NG products are sorted and removed. OK cells are placed on the conveyor belt, and hole opening, roundness measurement, tab alignment inspection, appearance inspection, and code scanning are performed. Such optional modules as tab pre-folding, winding tab bending and unloading tab flattening are available, compatible with the production of various specifications/models of cells. The winding process has good stability and low noise, the system parameters are centrally controlled, and the HMI adopts touch screen and hierarchical control. Process parameters can be locked, stored and called.

方殼電芯生產(chǎn)整線 Prismatic Cell Production Line

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電芯中段裝配段設(shè)備,可以覆蓋從卷繞/疊片機(jī)下料到電芯烘烤前上料,和二次注液后電芯密封釘焊接和二次氦檢、完成電芯中段各個(gè)工藝工序的生產(chǎn),可以覆蓋市場(chǎng)中各類型電芯工藝。

It is the middle-end assembly equipment of the cell manufacturing process, covering the process from winding/stacking machine unloading to loading before cell baking, and sealing pin welding and second helium test after the second filling, and can cover various types of cell processes in the market.

常規(guī)高真空全自動(dòng)干燥系統(tǒng) Conventional high vacuum automatic drying system

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1.功率由1.2W/CM2降低至0.4W/ CM2,整體能耗降低50%,單線年節(jié)約電費(fèi)30萬(wàn)美元

The power is reduced from 1.2W/CM2 to 0.4W/ CM2, the overall energy consumption is reduced by 50%, and the annual electricity cost of a single line is saved by 300,000 US dollars.

2.雙重過(guò)濾控制,Particle防護(hù)率>30W級(jí)

Double filter control,Particle protection rate > 30W level

3.設(shè)備高柔性兼容性:方形鋁殼、圓柱、軟包、儲(chǔ)能等多品種兼容性產(chǎn)品

Equipment high flexibility compatibility: square aluminum shell, cylinder, soft package, energy storage and other varieties of compatible products.

4.干燥調(diào)度系統(tǒng)穩(wěn)定性及兼容性:全球已交付超500條/套

Drying scheduling system stability and compatibility: the world has delivered more than 500 pieces/sets.

商儲(chǔ)模組PACK整線 Commercial Storage Module PACK Whole Line微信圖片_20240315154738.png

1.模組段主要包含:電芯大包裝自動(dòng)上料,掃碼OCV檢測(cè),自動(dòng)NG排料補(bǔ)料,等離子清洗,大面貼膠,貼膠檢測(cè),模組堆疊,模組加壓,套鋼帶打PET帶,極柱尋址,極柱激光清洗,連接片安裝,BBS焊接,焊后視覺(jué)檢測(cè),EOL測(cè)試、DCIR測(cè)試;

Module line mainly includes: automatic cell feeding of large packaging, code scanning for OCV detection, automatic NG discharge and feeding, plasma cleaning, large surface tape sticking, glue testing, module stacking, module pressurization, steel belt PET belt, pole addressing, pole laser cleaning, connection piece installation, BBS welding, post-welding visual inspection, EOL test, DCIR test;

2.PACK段主要包含:液冷板上線,液冷板等離子清洗,液冷板涂膠及檢測(cè),模組自動(dòng)入箱,極柱尋址,跨接鋁排焊接及焊接檢測(cè),自動(dòng)鎖螺絲,鎳片焊接,自動(dòng)下線,及相應(yīng)人工作業(yè)和測(cè)試等功能;

PACK line mainly includes: liquid cooling plate loading, liquid cooling plate plasma cleaning, liquid cooling plate coating and testing, module into box automatically, pole addressing, aluminum raw welding and welding inspection, automatic locking screw, nickel sheet welding, automatic unloading, and corresponding manual work and testing functions;

3.電芯信息、模組信息和設(shè)備生產(chǎn)參數(shù)會(huì)進(jìn)行綁定,數(shù)據(jù)可存儲(chǔ)本地或上傳廠級(jí)MES,可快速追述及查詢。

Cell information, module information and equipment production parameters will be bound, and the data can be stored locally or uploaded to factory-level MES, which can be quickly traced and queried.

基站儲(chǔ)能模組PACK整線 Base Station Energy Storage Module PACK Whole Line

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1.設(shè)備主要包含:電芯上料輸送,掃碼OCV檢測(cè),電芯分檔分選,大面貼膠,貼膠檢測(cè),模組堆疊,模組加壓, 套鋼帶打PET帶,極柱尋址,極柱激光清洗,連接片安裝,BBS焊接,焊后視覺(jué)檢測(cè),EOL測(cè)試、DCIR測(cè)試、PACK裝配輸送線、PACK性能測(cè)試、吊裝下線。

The equipment mainly includes: Cell loading and conveying, code scanning for OCV detection, cell sorting, large surface tape sticking, glue testing, module stacking, module pressurization, steel belt PET belt, pole addressing, pole laser cleaning, connection piece installation, BBS welding, post-welding visual inspection, EOL test, DCIR test, PACK assembly conveyor line, PACK performance test, lifting unloading.

2.電芯信息、模組信息和設(shè)備生產(chǎn)參數(shù)會(huì)進(jìn)行綁定,數(shù)據(jù)可存儲(chǔ)本地或上傳廠級(jí)MES,可快速追述及查詢。

Cell information, module information and equipment production parameters will be bound, and the data can be stored locally or uploaded to factory-level MES, which can be quickly traced and queried.

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